VisualAIM | Mechanical Integrity Suite

Unlock Total Asset Control with Our Enterprise-Wide Data Hub

Gain unparalleled insight into your fixed-equipment programs with The Mechanical Integrity Suite. Make data-driven decisions with confidence, empower maintenance and reliability, and improve operational efficiency across the facility.

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The Mechanical Integrity Suite leverages your facility's data to enhance maintenance, operations, and reporting.

Build Digital Twins. Imported asset records are secure and accessible across the organization for oversight and optimized maintenance actions.

Organize & Classify. Assets have fully customizable nomenclatures, including naming conventions, hierarchies, properties, attributes and more.

Execute Strategies. Deploy inspection work strategies on components via built-in tools. Analytics and reporting help keep you in compliance.

Flexible, transparent pricing that scales for all facilities.

Experience the power of total asset control and transform your operational efficiency today.

Define Asset Properties

The Mechanical Integrity Suite is a flexible, central hub for total asset oversight. View and modify all facility assets and related details for enhanced decision making and operational oversight.

Custom Naming & Grouping

Nomenclators allow you to personalize drop-downs and naming conventions of 15+ asset property fields. “Call it what you want” without compromising the integrity of your data.

The Power of Everywhere

Perform API-compliant internal/external visual inspections directly on a mobile device. Add photos directly to reports and sync inspection data in real-time from anywhere.

Drill Into The Details

Empower your personnel with comprehensive details and insights for simplified asset tracking, improved maintenance efficiency, and precise lifespan calculations.

TMIN Calculations Design Minimum Thickness calculations and material stresses included for API 650/653, ASME Section VIII Div 1, B31.1, B31.3, B31.4, and B31.8 standards.

Additional Properties Go beyond the data fields in MI Suite. If you track additional information for your fixed equipment, create additional fields to capture, report, and visualize this data.

File Attachments Files can be linked to each of the assets for quick referencing and document management. Asset-relevant files and information are democratized and accessible across the organization.

Trade the filing cabinet for enhanced, digital records.

Record-keeping on the Mechanical Integrity Suite is simple and secure. Inspection data is stored and accessible across the organization for improved decision making and optimized maintenance actions.

Non-Conformances

Identify, generate, rank, and monitor non-conformances through closure. Repair work orders are created automatically in the CMMS system.

File Association

Quickly attach files, documents, photos, and other relevant data to the inspection record and optimize maintenance operations with enhanced data quality.

Deliver Results with Inspection Strategies

Inspection Work Planning enables focus on high-risk components for improved resource allocation and decision-making for field technicians and asset managers.

Defined Protocols

Inspection work plans contain relevant information of each asset and their inspection methods/intervals

Initiate Plans

When new inspection plans are initiated, they can be distributed electronically or printed via PDF.

Automate Work Orders

Inspection work orders are derived from the tasks outlined in the Inspection Work Plans. This helps keep track of the activities completed with oversight from management with task completion approvals.

Historical Inspection & Component Data Records

Inspection history is a part of an asset’s record; it includes critical information such as inspection date, conditions, observations, thickness readings and more. The previous history record serves as the foundation for re-assessing risk and the creation of asset inspection plans.

All historical component states and non-conformances are logged and tracked separately for a clear view of critical repair tasks.

Build custom inspection strategies to improve maintenance efforts.

Reduce Downtime

The Mechanical Integrity Suite aligns inspection management protocols with asset types, design conditions, and damage mechanisms. Standardize maintenance efforts across the facility in the Inspection Work Planning module while reducing downtime and ensuring compliance.

Increase Productivity

Inspection Work Planning in the MI Suite increases production with customizable strategies. Define protocols that streamline maintenance, planning and data capture with either risk-based or time-based inspection methods.

Inspection Data Management Systems (IDMS) Engable High-Fidelity Data Capture

Inspection data from field technicians is uploaded via the customized data entry forms to calculate corrosion rates and remaining lives of asset components. Preventive maintenance strategies can then be planned for based on findings.

Component History

CML Properties

For each CML, the properties can be specified, along with positional descriptions for each thickness measurement location for the CML.

Custom Data Forms

Customizable data entry forms provide a CML inventory and portal through which all the thickness readings are input into the module after they have been defined in CML Properties.

Historical Readings

Customized reports for historical readings. Our template designs have been so strong that clients often demand that we replicate it for their deployments.

Calculations

All calculations are displayed for each of te CMLs defined for the asset. All calculations can be organized and exported in excel or PDF.

Enterprise Asset Management Solutions

The Mechanical Integrity Suite is a purpose-built tool that provides enterprise-level oversight of asset inspection, maintenance, and compliance metrics. Regardless of facility size or complexity, have a clear understanding of where your program stands.

Our API 581 quantitative risk engine is built directly into the MI Suite and adds a layer of validation for improved decision making. Quickly and confidently analyze consequence areas for preventive maintenance and inspection planning optimization. API 581 Risk Engine features include:

Built-in quantitative risk engine + damage factors based on API 581.

Probability of failure calculations derived from API 581 standards.

Component susceptibility analysis based on asset properties.

Asset failure forecasting enables risk-based inspection scheduling.

Select a balanced/unbalanced risk matrix to best support your API 581 implementation.

From Our Blog

Streamlining Inspection Management with VisualAIM’s Mechanical Integrity Suite

It provides a centralized platform for creating, updating, and tracking inspection plans, ensuring that all necessary inspections are scheduled and completed

October 10, 2024

Data Management Challenges in the Oil and Gas Industry

Managing Complex Data: Simplicity in the MI Suite.

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